Smart. Seamless. Scalable.
At Thermopac, we don’t just build Lube Oil Blending Plants, we engineer solutions that work smarter, run cleaner, and scale effortlessly. With decades of experience in thermal process engineering, we help clients around the globe achieve operational excellence in lubricant manufacturing.
A Lube Oil Blending Plant is a highly specialized setup where base oils are mixed with performance-enhancing additives to create finished lubricants that power industries, engines, and equipment. Whether it’s automotive, industrial, or specialty lubricants, our plants are designed for precision, safety, and efficiency.
Thoughtful Plant Design begins with Your Needs
Every Thermopac plant begins with a conversation. What do you want to achieve—daily output, automation level, space optimization, or manpower planning? Our engineers translate your goals into a turnkey solution that ticks all the boxes.
- Storage That Matches Your Flow: We design base oil and additive tanks based on your projected volumes and inventory cycles. These tanks available in mild steel or stainless steel are customized for optimum space usage, insulation, and safety.
- Precision Blenders for Performance Lubes: We offer both batch and inline blending systems, including kettle and agitator blenders. Each unit is selected based on your throughput needs and product variety.
- Automation That Brings Peace of Mind: Our PLC and SCADA systems put you in full control. From temperature regulation to flow accuracy, every process is digitally monitored and managed to eliminate error.
- Integrated Quality Control: Inline sampling points and automated QC modules ensure every drop meets your formulation specs before it hits the packaging line.
Operational Excellence from Raw Material to Ready Product
A Thermopac LOBP is designed for smooth flow, from the first pour to the final pack.
- Additive Weighing & Dosing: Precision dosing systems ensure that additives are dispensed accurately according to each product recipe.
- Base Oil Transfer & Blending: Our plants feature calibrated weighing systems and blending sequences that adapt to various formulations with minimal changeover time.
- Automated Blending: Blending happens in temperature-controlled vessels with high-speed mixing capabilities. Whether it’s a single-grade oil or a multi-grade synthetic, the blend uniformity is unmatched.
- Filling & Packaging Made Flexible: From barrels to bottles, we design your filling line to match your market requirements. Our systems support gravity fill, pump fill, or volumetric options.
- Real-Time Monitoring: Thanks to integrated control panels and SCADA dashboards, your team can monitor the entire operation from a single interface.
- Safety First: We engineer each system with operator safety at its core—featuring emergency shutdowns, explosion-proof panels, and thermal safety controls.
- Eco-Conscious Design: Our systems are designed to reduce waste, manage energy consumption efficiently, and ensure minimal environmental footprint.
- High-Level Automation: Reduced manual intervention means higher productivity and consistency. Automation also helps reduce labor costs and human error.
- Uncompromising on Quality: From the first batch to the millionth liter, Thermopac LOBP plants maintain consistent product quality.
- Optimized for ROI: Every system we deliver is engineered to minimize capital expenditure while maximizing operational efficiency and lifecycle value.
Main System Components Crafted for Reliability
- Blenders: Options include agitator-based vessels, kettles, or inline blenders, each tailored to your blending strategy.
- Storage Tanks: Custom-fabricated tanks, with or without heating, ensure long-term integrity and easy maintenance.
- Pumps & Flow Meters: Industrial-grade pumps and smart flow control systems manage the transfer of base oils and additives with high precision.
- Filtration Systems: Multi-stage filtration units remove particulates to maintain purity and avoid downstream issues.
- Automation Panels: PLC/SCADA-based control systems provide fingertip access to every parameter and safeguard.
At Thermopac, we don’t just deliver a plant—we deliver a promise of long-term performance, flexibility, and world-class service. Whether you’re setting up a new facility or upgrading an existing one, let’s build a Lube Oil Blending Plant that runs like a dream and grows with your business.